Using ultrasonic waves to inspect the material
Ultrasonic Testing (UT) is a non-destructive test method capable of characterising a test piece’s internal structure and discontinuities through high-frequency sound waves. It utilises ultrasonic waves to detect cracks and defects in parts and materials. It can also be used to determine material thickness, such as measuring the wall thickness of a pipe.
Ultrasonic weld testing is part of weld quality control and is crucial for ensuring safety in various industries. Our NDT operators can use ultrasonic flaw detectors to locate and characterise discontinuities within the weld that might lead to material or component failure.
One of the most valuable characteristics of ultrasonic testing is its ability to determine the exact position of a discontinuity in a weld. This testing method can be used on ferrous and nonferrous materials, is often suited for testing thicker sections accessible from one side only, and can often detect more refined lines or plainer defects which may not be as readily detected by radiographic testing. This testing method requires a high level of operator training and competence and depends on establishing and applying suitable testing procedures.
It is a non-destructive test method that characterizing the thickness or internal structure of a test piece through the use of high frequency sound waves.
It utilizes ultrasonic waves to detect cracks and defects in parts and materials.
It can also be used to determine a material’s thickness, such as measuring the wall thickness of a pipe.
Using ultrasonic flaw detectors, our NDT technicians find and characterize discontinuities within the weld that might lead to material or component failure.
case study :
Client Introduction:
Steel plate distributors
Problem:
Customers ask why the end users are asking for ultrasonic inspection even though there's no requirement in the mill certificates.
Problem:
Customers are asking why the need for additional blocks to be fabricated.
Solution:
Justifying to the clients and explaining to them that ultrasonic inspection is at times used as a secondary justification for the item to be re-tested
Solution:
We assure them that it's under the requirements of the specifications to which they want to comply. We cannot adhere to the specification without using the referenced/calibration blocks.
review :
- Though the cost is more expensive than most, the PTS team gives the customer confidence regarding how we conduct our testing.
- By assuring the clients that all the discussion and all the back-end preparation are done before the testing.
Advantages of Ultrasonic Testing
High penetrating power, which allows the detection of flaws deep in part
High sensitivity, permitting the detection of small flaws
In many cases, only one surface needs to be accessible
Some capability of estimating defects' size, orientation, shape and nature
No potential health hazards
The results are immediate, highly repeatable and reliable.
High penetrating power
Detection of extremely small flaws
Only one surface needs to be accessible.
Common Test Methods
ASME SEC V, Article 4 & 23
ASTM A388/388M
ASTM A435/A435M
ASTM A578/A578M
ASTM E213
ISO 17640
Talk to us today
Our testing experts are geared and ready to perform your ultrasonic testing and can proactively identify indications of internal defects. We provide in-house, onsite, and field. Contact us today to learn more about our ultrasonic inspection services or request a quote.
